Senior Advanced Manufacturing Engineer

Auburn Hills, MI, USSeniorFound Jul 10
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goscala

Senior Advanced Manufacturing Engineer – Launch & Process Optimization

Position Summary

We are seeking a highly experienced Senior Advanced Manufacturing Engineer to lead the development, benchmarking, and optimization of manufacturing processes for complex automotive assembly systems. This role will serve as a key technical leader and individual contributor focused on improving launch performance, operational efficiency, automation strategy, and manufacturing excellence across multiple assembly domains.

The ideal candidate combines deep hands-on manufacturing knowledge with a forward-thinking mindset around automation, digital tools, and AI-enabled engineering. This individual will collaborate across operations, engineering, suppliers, integrators, and leadership teams to help shape the next generation of efficient, scalable manufacturing systems.

Key Responsibilities

  • Lead development of advanced manufacturing strategies for new and existing assembly processes.
  • Develop scalable and efficient manufacturing concepts focused on safety, quality, throughput, ergonomics, and cost.
  • Support manufacturing process optimization from early concept through launch stabilization.
  • Drive continuous improvement initiatives focused on cycle time reduction, labor optimization, equipment utilization, and operational stability.
  • Lead internal and external benchmarking activities across automotive and other relevant industries.
  • Research emerging manufacturing technologies, automation solutions, AI-enabled tools, and best practices.
  • Support successful launches of new manufacturing lines and processes.
  • Collaborate cross-functionally with operations, engineering, quality, maintenance, suppliers, and integrators.

Core Process Expertise

  • Tire & wheel assembly
  • Cockpit assembly
  • Console assembly
  • Engine dress operations
  • Suspension assembly systems

Qualifications

  • Bachelor’s degree in Engineering or related technical field.
  • 10+ years of manufacturing engineering experience.
  • Significant experience in automotive general assembly manufacturing.
  • Strong understanding of automation, ergonomics, PFMEA, line balancing, and lean manufacturing.
  • Experience with launch support and manufacturing optimization.

Desired Attributes

  • Open-minded and curious with a passion for continuous learning.
  • Embraces AI and emerging technologies to accelerate engineering capability.
  • Strong team player who values collaboration and people.
  • Principal-level technical leadership capability as an individual contributor.

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Detroit Manufacturing Systems, LLCSenior Advanced Manufacturing Engineer
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