Job Description: Key Roles & Core Responsibilities 1. Factory Production & Processing Management
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Production Scheduling: Plan daily, weekly, and monthly targets for block dressing, gangsaw slabbing, tile cutting, epoxy/resin filling, and line polishing.
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Yield Optimization: Minimize raw block wastage during wire sawing and slab cutting; optimize stone yield per cubic meter.
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Quality Assurance: Enforce strict inspection standards for slab thickness, surface gloss levels, epoxy setting, edge squaring, and structural fissure identification.
2. Quarry & Raw Material Coordination
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Block Procurement & Grading: Work closely with quarry heads or import teams to select, grade, and inspect rough marble blocks (checking for hair fractures, color uniformity, and density).
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Inventory Control: Oversee yard management for raw blocks, finished slabs, cut-to-size orders, and waste slurry/chips.
3. Plant Machinery & Maintenance Oversight
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Asset Maintenance: Implement Preventive and Total Productive Maintenance (TPM) schedules for gangsaws, multi-wire machines, automated polishing lines, bridge cutters, and overhead cranes.
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Consumables Management: Track and optimize usage of diamond segments, wire ropes, abrasives, resin/hardener chemicals, and cutting oils to reduce cost per square foot.
4. Team Leadership & Workforce Management
- Labor Supervision: Manage plant managers, supervisors, machine operators, and contract labor across multiple shifts.
Docthub
- EHS & Safety: Enforce safety protocols around heavy block handling, overhead crane operation, slurry dust management, and machine guarding.
5. Operational Cost Control & Reporting
- P&L & Budgeting: Monitor operating expenses (power consumption, diamond segment wear, resin chemical consumption, labor hours) against project budgets.
Scribd
- MIS & ERP Tracking: Review daily operational reports (Production, Maintenance, Dispatch) and report directly to the General Manager (GM) or Vice President.
Core Competencies & Qualifications
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Experience: 8–15 years in marble, granite, or natural stone manufacturing.
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Technical Knowledge: Deep understanding of gangsaws, multi-wire cutters, auto-polishing machines, vacuum resin plants, and stone chemistry (epoxy, polyester resins).
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Education: Bachelor’s in Mechanical Engineering, Mining Engineering, Production Engineering, or equivalent operational experience.
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