Key Responsibilities:
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Implement QA/QC activities, including surveillance of subcontractor and sub-supplier works, in accordance with approved ITPs, procedures, method statements, quality plans, and other control documents.
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Prepare, complete, and sign applicable records for quality surveillance, inspections, and testing.
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Conduct surveillance inspections to verify compliance with approved processes, procedures, specifications, and project requirements.
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Perform material receiving inspections to verify compliance with approved MTCs, project specifications, purchase orders, and material traceability requirements.
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Conduct and witness Welding Procedure Qualification Tests (WPQT/PQR) and Welder Qualification Tests (WQT) in accordance with client specifications and applicable international standards.
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Verify that welding activities are performed by qualified welders using approved WPSs and qualified welding consumables.
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Conduct fit-up, joint preparation, preheating, welding parameter, and visual inspections before, during, and after welding.
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Review and verify welding records, weld maps, material traceability, consumable control records, PWHT records, and weld repair history.
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Coordinate and witness Non-Destructive Examination (NDE) activities, including: o Radiographic Testing (RT) o Ultrasonic Testing (UT) o Magnetic Particle Testing (MT) o Liquid Penetrant Testing (PT) o Hardness Testing
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Ensure NDE activities are performed in accordance with approved procedures, project specifications, and applicable standards
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Witness flange management activities and piping/pipeline hydrostatic and pneumatic pressure testing.
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Review welding and inspection reports and ensure all quality records are complete, accurate, and maintained as per project requirements.
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Coordinate inspection activities with construction, engineering, subcontractors, third-party inspectors, and client representatives to ensure timely inspection, testing, and approval.
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Verify that all measuring and inspection equipment is properly calibrated and used within its validity period.
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Ensure full compliance with approved ITPs, Method Statements, Quality Plans, project specifications, and client quality requirements.
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Monitor and support the timely closure of Non-Conformance Reports (NCRs) and verify implementation of appropriate corrective actions.
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Issue Inspection Release Notes (IRNs) for accepted products/works and sign or verify applicable test packs and QC dossiers.
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Participate in quality audits, toolbox talks, lessons learned, Right First Time (RFT) initiatives, and continual improvement programs.
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Maintain accurate inspection documentation and prepare daily, weekly, and monthly quality reports as required.
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Promote a strong quality culture while ensuring compliance with HSE requirements and safe working practices during all inspection activities.
Minimum Qualifications & Experience:
- 8–10 years of progressive experience as a QC Welding/Piping Inspector.
- Minimum 8 years of relevant experience in the petrochemical industry, with strong exposure to welding and piping inspection activities.
- Previous SABIC project experience is highly preferred/required.
- Bachelor's degree in Mechanical Engineering or a related engineering discipline.
- Valid and recognized welding inspection certification such as: o CSWIP 3.1 / equivalent o AWS CWI o Or another internationally recognized equivalent certification.
- Strong knowledge of welding, piping, NDE, pressure testing, material traceability, and quality control requirements.
- Good knowledge of applicable international codes, standards, project specifications, and client requirements
- Experience in reviewing and implementing ITPs, WPS/PQR, welder qualifications, inspection procedures, and quality documentation.
- Strong communication and coordination skills with construction teams, subcontractors, third-party inspectors, and client representatives.
Key Technical Competencies:
- Welding Inspection & Surveillance
- Piping Inspection
- Material Inspection & Traceability
- WPS/PQR & Welder Qualification
- Fit-Up & Visual Inspection
- NDE Coordination & Witnessing
- PWHT Inspection
- Hydrostatic & Pneumatic Testing
- Flange Management
- Weld Mapping & Documentation
- NCR Management & Close-Out
- Test Pack / QC Dossier Review
- ITP & Method Statement Compliance
- Quality Reporting & Documentation
- HSE Compliance Preferred Industry Background: Candidates with experience in the following environments will be strongly preferred:
- Petrochemical plants
- Oil & Gas projects
- Refineries
- SABIC projects/facilities
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