48.0 hours Modules & Polymer Products, Motherson Technology Services Limited (MTSL) PuneIndia
At Motherson, we’re committed to creating long-term jobs and advancing global careers. Featured on TIME’s World’s Best Companies list, we are a diversified global design, engineering, manufacturing, assembly and logistics specialist, delivering full-system solutions to customers across industries. With a focus on innovation, quality and sustainability, we strive to be a trusted industrialisation partner and an employer that nurtures a diverse, inclusive workplace.
Our Modules and Polymer division leads automotive innovation, producing everything from plastic components to complex integrated systems. Trusted by major OEMs worldwide, we also specialise in mould design, tooling, and high-quality upholstery for passenger vehicles. Join us in shaping the future of mobility.
What you'll do
- Manage and control injection moulding processes to achieve production, quality, cost, and delivery targets.
- Set and optimize machine/process parameters such as temperature, injection speed, pressure, holding pressure, cooling time, screw speed, back pressure, and cycle time.
- Conduct process troubleshooting and root-cause analysis for defects such as short moulding, flash, sink marks, warpage, burn marks, flow marks, weld lines, silver streaks, and dimensional variation.
- Implement corrective and preventive actions (CAPA) to eliminate recurring process and quality issues.
- Monitor process parameters and establish standardized moulding conditions to reduce process variation and improve process stability.
- Drive productivity improvement initiatives through cycle-time reduction, machine utilization improvement, rejection reduction, and optimization of manpower and resources.
- Monitor and achieve daily/monthly production targets while maintaining required quality standards.
- Optimize processing conditions for engineering polymers including PC, PMMA, PBT, PA6, PA66, and PC+ABS.
- Ensure proper material drying and handling to prevent moisture-related moulding defects.
- Operate and monitor auxiliary equipment such as CFS/chiller systems, dehumidifiers, hot runners, temperature controllers, and material dryers.
- Perform robot programming and optimization for automatic part handling, de-gating, stacking, and other automation applications.
- Support EOAT (End-of-Arm Tooling) design, development, modification, and troubleshooting according to component and automation requirements.
- Conduct mould trials, machine trials, and process validation for new moulds, materials, and products.
- Analyze production and quality data to identify trends, losses, and opportunities for continuous improvement.
- Maintain and improve process documentation, SOPs, work instructions, parameter sheets, and control plans.
- Coordinate with Quality, Maintenance, Tool Room, Production Planning, and Engineering teams to resolve technical issues and maintain smooth production.
- Ensure proper implementation of 5S, safety procedures, process discipline, and standard operating practices on the shop floor.
- Monitor machine downtime, rejection, rework, cycle time, and material consumption and take appropriate improvement actions.
- Train and guide operators and technicians on machine operation, process parameters, defect identification, and troubleshooting methods.
- Support new product development, process improvement, and productivity enhancement projects.
- Maintain effective communication and positive working relationships between employees, supervisors, management, and cross-functional teams.
- Prepare and maintain relevant production, process, rejection, downtime, and improvement reports for management review.
- Ensure adherence to technical and administrative controls and company policies.
- Continuously identify opportunities for cost reduction, waste reduction, process stabilization, and overall equipment efficiency improvement.
What we offer
- Career Growth Opportunities through challenging projects and increased responsibilities.
- Learning & Development with opportunities to enhance technical and managerial skills.
- Technical Exposure to advanced injection moulding processes, automation, robotics, and engineering polymers.
- Continuous Improvement Culture focused on productivity, quality, cost reduction, and process optimization.
- Teamwork & Collaboration with experienced professionals across Production, Quality, Maintenance, Engineering, and Tool Room functions.
- Recognition & Performance Growth for employees who contribute to productivity, quality, innovation, and business objectives.
- Safe & Professional Work Environment with strong focus on workplace safety, discipline, and employee well-being.
- Employee Engagement & Support to build strong and positive employee-employer relationships.
- Opportunity to Work on New Technologies including automation, robot programming, EOAT, process monitoring, and advanced moulding applications.
- Target-Oriented Work Culture that encourages employees to achieve operational and organizational goals.
What we are looking for
- Experienced Injection Moulding Professional with strong expertise in injection moulding process development, process control, troubleshooting, and continuous improvement. Proven ability to manage and optimize moulding processes to achieve production targets, improve productivity, reduce rejection, and minimize process variability while maintaining consistent product quality.
- Strong technical knowledge of processing engineering polymers such as PC, PMMA, PBT, PA6, PA66, and PC+ABS, with hands-on experience in optimizing moulding parameters and resolving complex process-related issues. Well-versed in injection moulding auxiliaries including CFS/chiller systems, dehumidification, material drying, and temperature control systems.
- Experienced in robot programming, EOAT development, mould trials, process validation, and automation improvement. Skilled in identifying root causes through systematic analysis and implementing effective corrective and preventive actions to improve process stability and machine efficiency.
- Strong analytical and problem-solving skills with a result-oriented approach toward productivity improvement, cycle-time reduction, rejection reduction, cost optimization, and target achievement. Good command of technical and administrative controls, SOP implementation, process documentation, and shop-floor management.
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